TPL warehouse lighting sorting

The TPL warehouse lighting sorting system in digital factory management is an advanced warehouse management system based on sound and optical technology. The system utilizes electronic tags, computers, and controllers to indicate picking and storage operations to workers through illuminated lights, aiming to improve warehouse efficiency, reduce error rates, and lower management costs.

Principle:

The core principle of the TPL warehouse lighting sorting system is to correspond materials with electronic labels, control the lighting indication of electronic labels through computer backend programs, and guide operators to quickly and accurately complete picking and warehousing tasks. The system utilizes power carrier communication and is powered by power lines without the need for additional communication lines, achieving the characteristics of long communication distance and a large number of equipment connections. At the same time, the system also has an active upload function for conflict prevention indicators, ensuring real-time data upload and further improving the reliability and stability of the system.

Logical relationship:

In the TPL warehouse lighting sorting system, there is a close logical relationship between the various components. Firstly, the system needs to interface with third-party systems such as WMS/MES/ERP to obtain a list of outbound tasks. Then, the system organizes the outbound list, generates outbound picking tasks, and guides operators to pick through the illuminated electronic tags. After the homework personnel complete the picking according to the guidance of the electronic tag, the system will record the picking time and information. Finally, when the outbound task for the entire area is completed, the area indicator light will automatically turn off. Throughout the entire process, the computer backend program plays a core control role, ensuring the normal operation of the system.

Function introduction:

The TPL warehouse lighting sorting system has multiple functions, including but not limited to:

Docking with third-party systems: Docking with WMS/MES/ERP and other systems to obtain a list of outbound tasks.

Generate Picking Task: Organize the outbound list, generate outbound picking tasks, and display them on the touch client all-in-one machine.

Illuminated indication: Guide operators to perform picking and storage operations through the illuminated indication of electronic tags.

Data recording and analysis: The system can record the picking time and information, and perform data analysis, providing strong support for warehouse management.

Inventory management: By introducing barcode management, the business workflow of each link in warehouse management has been standardized, achieving real-time updates of inventory quantity and precise traceability of products.

Value return:

The implementation of TPL warehouse lighting sorting system will bring the following value benefits to enterprises:

Improving homework efficiency: Through the illumination of lights and the control of computer backend programs, workers can quickly and accurately complete picking and warehousing tasks, thereby improving homework efficiency.

Reduce error rate: The system avoids the cumbersome process of manually searching for storage locations with paper documents through the correspondence between electronic labels and materials, reducing the possibility of human errors.

Reducing management costs: The system has standardized the business workflow of each link in warehouse management and reduced inventory management costs by introducing barcode management and seamless integration with ERP systems.

Enhancing enterprise competitiveness: By improving operational efficiency, reducing error rates, and lowering management costs, enterprises can better meet customer needs and enhance market competitiveness.

In summary, the TPL warehouse lighting sorting system in digital factory management has achieved efficient, accurate, and intelligent management of warehouse operations through advanced sound and light technology and computer control technology. This system not only improves work efficiency, reduces error rates, and reduces management costs, but also brings higher competitiveness and market position to enterprises.